Fluid Bed Drying

Optimize production with fast, reliable insights into particle size, shape, and morphology

Challenges

in The Fluid Bed Drying Process

Inconsistent particle size & shape

Leads to inconsistent product quality, with issues like segregation and variations in bulk density

Suboptimal Agglomeration

Negatively impacts product flowability and key properties such as dissolution—particularly critical for instant powders

High Powder Friability

Results in overly fragile particles that easily break into fines during packaging and transport

Excessive Fine Particle Loss

Contributes to a reduced production yield due to material loss

How ParticleTech

Helps

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Particle Characterization
Measures size, shape, and distribution for consistent product quality
Agglomeration Monitoring
Identifies over/under-agglomeration ensuring the optimal particle structure
Powder Friability Indicators
Directly assess the friability of the agglomerates based on the particle shape measurements
Fast Feedback
Allows for immediate adjustments to drying and spraying conditions to improve consistency

Application

Areas

Agglomeration Control

Achieve optimal agglomerate structure and prevent clumping or breakage

Instant Powder Production

Produce agglomerates with ideal dissolution properties

Process Optimization

Fine-tune drying and spray parameters (airflow, temperature) to ensure batch-to-batch consistency

Quality Control

Achieve optimal agglomerate structure and prevent clumping or breakage

WorkFlow

of a Practical Analysis

1.

Minimal sample preparation

Analyze directly using the ParticleTech CombiCell

2.

Setup & Run

No calibration or cleaning required, ensuring seamless operation

3.

Results after just 2 Minutes

Allowing for real-time process monitoring and optimization

Business Benefits

of using ParticleTech for Pigment Analysis

Optimal Agglomeration

Ensures perfect agglomerate structure for product stability

Improved Process Control

Real-time adjustments to drying conditions

Consistent Product Quality

Reduces variability between batches

No Manual Intervention

Automated analysis for consistent results

Broad Industry Use

Applicable to pharmaceuticals, food, and chemicals

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